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Operation Startups (Manufacturing and Distribution)

 

Manufacturing Start-ups:

  • Operation performing JIT final assembly and packaging operation 

  • Large item fixed position electro-mechanical assembly and testing operation (12 fixed position stations).  Also performed Cabinet assembly as well as site based configurations, and commissioning software loads.

  • Redesigned and expanded High and Medium Complexity Cell Tower Site Pre-Field Assembly (8 Lines).  iPad presented work instructions. Each assembly line also supported by specific Metrics for that line showing: Hourly/Daily Productivity Performance with comparison to other lines; Status and dwell time of current order; Next Order Prioritization; Status of work queue / time phased volume;  Pre-assembled item requirements and status.

  • Created Low Complexity order processing Cells streamlining product handling and documentation and allowing for a significant increase in orders processed hourly. 

  • Small Cell Module assembly area.  Turnkey area with operators picking materials required for orders from production line storage (fed from behind) (high mix of finished goods products based on set number of purchased and preassembled items), and completing the build of the unit.

  • Operation performing pre-assembly based on kanban replenishment as well as special orders.

Distribution / Warehousing Start-ups:

  • 110K SF Regional Distribution Center (functional and operating within 15 days of lease signing!)

  • 527K SF Regional Distribution Center

  • 335K SF Central manufacturing support and distribution warehouse (RM, WIP, and FG)

  • 315K SF North American Distribution Center

  •   20K SF Distribution Center

  • 260K SF, 200K SF, and 70K SF manned remote storage locations

3rd Party Manufacturing Start-ups:

  • Transitioned PCBA build from New Hampshire to 3rd party in Juarez, MX

  • Transitioned keypad build from China to 3rd party in Juarez, MX

  • Transitioned sensor builds from China to 3rd party in Juarez, MX

3rd Party Logistics Provider Start-ups:

  • Canadian Distribution provider

  • 3rd party providing Distribution for a distinct and separate product line (2 facilities)

  • Managed 2 large Elston Richards operations in Columbus and Kansas City

Customer Service

  • Security Products and Central Monitoring ordering and repair

  • Order Status website

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